Hebei Tengtian Welded Pipe Equipment Manufacturing Co.,Ltd.
Hebei Tengtian Welded Pipe Equipment Manufacturing Co.,Ltd. Quality first, Customer first
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I. Main Technical parameter
1. Material specification
Material Low carbon HRC(Q235, σs=250Mpa,σb=500Mpa ) Coil Thickness 0.8-4 mm
Coil Width 800-1600mm
Coil Weight ≤30 t
Inner diameter Φ508/Φ610/Φ760mm
Outer diameter ≤Φ2200mm
2. Finished product specification
Slitter number( Excluded edge)
| Material | Thickness | Slitter number | Speed |
|
Q235 | |||
| 4mm | 10 | 120m/min | |
| 0.8-3mm | 8 | 170m/min |
Coil weight 30t
Inner diameter Φ508/Φ610/Φ760mm
Outer diameter Φ2200mm
Width precision ±0.20 mm( thickness 0.8-4)
Burr accuracy ≤5% Plate thickness,(0.08-0.20mm)
new blade or proper blade gap
3. Coils open speed 90-150m/min (Reference by Slitter ability table)
4. Equipment datas
(1) Power
Voltage 380V
Frequency 60HZ
Installed power Approx.330kw
(2) Air power
Pressure 0.4-0.8Mpa
Air demand 0.2m3/min( State of compression)
(3) Line direction Face the operation console,Left to Right
5. Painting According to the buyer’s requirement
| No. | Name | Quantity | Noted | |||||||||
| 1 | Coil preparation stage | 1 | Set | |||||||||
| 2 | Coil car | 1 | Set | AC4kw | ||||||||
| 3 | Uncoiler | 1 | Set | AC4kw | ||||||||
| 4 | Pressure leading device | 1 | Set | |||||||||
| 5 | Clamp&Straightener | 1 | Set | AC55kw | ||||||||
| 6 | Shearing | 1 | Set | |||||||||
| 7 | 1# | Accumulator | 1 | Set | ||||||||
| 8 | Guiding device | 1 | Set | |||||||||
| 9 | Pinch roll | 1 | Set | |||||||||
| 10 | Slitter machine | 1 | Set | DC110kw ,include quick change knife device | ||||||||
| 11 | edge rewinder | 1 | Set | YVP7.5kwX2 opposite vertex | ||||||||
| 12 | Wear tape table and material tail pressing plate | 1 |
Set | |||||||||
| 13 | 2#Accumulator | 1 | Set | |||||||||
| 14 | Seperation device | 1 | Set | |||||||||
| 15 | Tension plate | 1 | Set | |||||||||
| 16 | 3-roll tension burr extruding machine | 1 |
Set | |||||||||
| 17 | Steering roller and feed head guide plate | 1 |
Set | |||||||||
| 18 | Recoiler+Coiling support | 1 | Set | YVP132kw-1000rpm | ||||||||
| 19 | Unloading car | 1 | Set | AC3kw | ||||||||
| 20 | A WORD ARM | 1 | set | |||||||||
| 21 | Spacer and other process | 1 | Set | Comes with 10 strips quantity use | ||||||||
| 22 | Hydraulic penumatic system | 1 |
Set | Excluded hydraulic oil and Air power AC11kw | ||||||||
| 23 | Electric system | 1 | Set | |||||||||
| 24 | Oil pipe,Air pipe,cables | 1 | Set | |||||||||
| 25 | Anchor bolts and accessories | 1 |
Set | |||||||||
III,Equipment structure description
Purpose: to store steel coils to be opened.
Structure: v-shaped structure, steel plate welding, two bolts fixed on both sides of roadway.
Technical specification:
| Quantity | 1 | 1 group |
| Loading weight | 30t | |
| Store coil width | 800-1600mm |
Purpose: to transport the coil material to the uncoiling machine.
Structure: the car is installed in the roadway below the floor, which is mainly composed of the vehicle seat and traveling wheel shaft, v-shaped material frame and guide bar, traveling deceleration motor and lifting oil cylinder.
Technical specification:
V-shaped bracket is welded by steel plate, and nylon plate is laid on the surface
Motor AC4KW
Lifting oil cylinder Ø200X850st
Guide bar number four, Ø 110 mm diameter, chrome plated
One protective chain and one pair of rail
Use: support raw steel coil.
Structure: double support type.By the expansion and contraction of the drum, transmission box, transmission mechanism, pneumatic drum brake, roller on the middle slide.When the belt is worn, the motor opens the material head actively. When the production line is working continuously, the output shaft of the decelerating motor disengages through the clutch, and the motor does not work. The coil material is driven by the traction straightener or slitting machine.The uncoiling tension is provided by the drum brake.
Technical specification:
Drum three steps, increases range of respectively Φ 470-520 mm, Φ 570-620 - mm , Φ 720-760 - mm.
Increases and oil cylinder specifications Ø 150 x100mm, 2pcs.
Purpose: to shovel out the bent material head and introduce it into the traction straightening machine.
it is composed of roller, roller and plate.Bending roll coating, hydraulic pressure to tighten the roll material head, electric rotation of the exhibition of materials;The shovel head supports the plate with night pressure expansion and hydraulic swing, and the plate head is drawn out by aligning the material head;The bending roll is pushed by the oil cylinder and matched with the support plate of the shovel head to press the plate head straight so as to facilitate the material head to expand into the traction flatting machine.
Usage: to cut the sheet material lengthways into various widths
Structure: slider type.By the two sides of the tool, upper and lower shaft, shaft spacing adjustment mechanism, transmission device and so on.Dc motor drives the tool shaft rotation through reducer, gear box and universal coupling, and the motor drives the side tool rest to open and close for convenient tool change.Include quick change knife device .
Technical specification:
Purpose: guide strip separation
Structure: there are two groups of separators, which can be moved out horizontally to replace isolation plates. The hydraulic pressure roll is installed between the two groups of separators to prevent the slats from jumping out of the isolation plate
Purpose: to add tension and squeeze burrs
Structure:
Usage: the steering roller is installed between the tension station and the rewinding drum to form the Angle of rewinding and wrapping.
Structure: the steering roller is chromium-plated on the surface, and the end part is equipped with speed gauge plate.The supporting plate is raised and dropped by the cylinder. The surface of the supporting plate is chrome plated
Usage: rewind the material after slitting.
Structure: the roller is composed of main shaft, wedge slide block, pull rod, clamp mouth and arc plate.The drum is driven by dc speed regulating motor, the cylinder drives radial expansion and contraction, and the arc plate has clamping jaws.The hydraulic tape separator on the reel can automatically rise with the increase of the steel
coil.With pneumatic brake device.With hydraulic push plate, auxiliary unloading.The rear side of the drum is equipped with hydraulic auxiliary material pressing plate and auxiliary material pressing head.
Purpose: to support the cantilever end of the reel to increase its rotation rigidity under load.
Structure: closed door structure, the conical hole set on the cylinder driving support on the uncoiling conical support roller.
Usage: remove the slitting coil material from the reel drum of the winder
Structure: the car is installed in the roadway below the floor, which is mainly composed of the car seat and walking wheel shaft, idler and guide bar, walking speed reduction motor and lifting oil cylinder.With anti-inverted rod.
coil weight:30 ton
Rotate type: hydraulic
